Ross-Tech Employee. Couldn't wait to get rid of it. Complete Bosch injector for all rotary pump TDI models, including all A3 Jetta TDI 97-99, all B4 Passat TDI 96-97 and 1999-2003 MkIV Jetta, Golf and New Beetle TDI with engine code ALH (incl. year: 1998-2003. TDI ALH nozzles injectors performance not Bosio bigger better rebuild 0.216 0.230 0.260 0.290 0.310 0.330 0.360 Read More 038103265P Cylinder Head Brand New TDI BEW BRM BHW This injector will not work for cylinders 1, 2 or 4. The car has -.260 injectors -11mm pump -Gutted cat to a custom 3 inch exhaust -Stage 2 southbend endurance clutch, pressure plate and single mass flywheel -Vnt17 turbo -Custom stage 4 tune, launch control, -dynamic idle … it cost me $850 to have a full timing belt kit installed (so i can't imagine why it'd cost way more for a pump install), and that's even in a beetle. Options include adding a cold air intake kit, a TDI performance chip or power module, injectors or nozzles, upgrading the exhaust or turbo, or making one of many other TDI performance parts your own. Are you referring to the in tank pump or the Injection Pump? Their record is stellar and I have done business with them a few times. Ship us your injector bodies and we will mount, pop test and calibrate them with your new nozzles. For a better experience, please enable JavaScript in your browser before proceeding. Brand New Cylinder Head for TDI PD100 PD130 PD134 BEW BRM BHW . I had a 5500 OCLV and quite liked it, but then the 6.9 I got after that....what a noodle. I'm currently torn between either DLC 520 or DLC 1019 injectors. This pump is basically VW's own 2.8 M-TDI pump sold … VW TDI ALH #3 FUEL INJECTOR JETTA GOLF BEETLE 028 130 202 H. Condition is Used. Mafs $45, cluster $50. DTP Germany 520 Injector Nozzles ALH. Rebuilt Set of 4 TDI Injectors for 98-05 Beetle, 99-05 Golf, 09-06 Jetta. '98 New Beetle TDI). This is the #3 injector with the needle-lift sensor. Skoda Octavia 1.9 ENGINE ALH Diesel 2002 184K + INJECTOR: Condition: Used “ … Any substitutions will be dealt with on a case by case basis. $27.00. DFIS can rebuild a pump starting at $680, that's just basic labor, any parts they find bad increases the cost. Make marks, nudge ever so slightly, tighten the screws again and start the car. The car used was a 2001 Golf (ALH engine). These nozzles are replacement parts for the injectors in the European 110 hp models. I would definitely not try to mount them myself. A shim as thin as 0.001 one-one thousandth of an inch will make a huge difference in whether you engine runs well or runs okay, or even runs away to it's untimely death. Pump Injection System Pump/Injectors A pump/injector is, as the name implies, a Just like a conventional system with a pressure-generating pump combined with a distributor injection pump and separate solenoid valve control unit (Valves for Pump/ injectors, the new pump injection Injectors, Cylinders 1 through 4, N240, system must: N241, N242, and N243) and an injector. VW PD TDI FUEL INJECTOR BEW BRM BHW MK4 MK5 JETTA GOLF BEETLE PASSAT 038130073BL Find many great new & used options and get the best deals for VW TDI ALH AHU JETTA GOLF BEETLE MK4 1.9 TDI Diesel Set of 4 injectors 96-03 Aut at the best online prices at … BMW Diesel Common CEL Codes - Troubleshooting Help Resource . Both my ALHs are rocking their rebuilt pumps. Update your shipping location ... 4xDSLA150P502 For VW TDI ALH P502 .210 MK4 MK3 96-03 Jetta Fuel Injector Nozzles (Fits: 2003 Jetta TDI) Brand New. at the point of having them send to rebuild, and then install id probably just find a used one and have it installed. Rebuilt Set of 4 TDI Injectors for 98-05 Beetle, 99-05 Golf, 09-06 Jetta. The cam on the QA could have been bent or move a bit. Quick View. I took it to a tdi guru, he told me the 2 bottom seals were bad. Price $174.99 (616)-222-2250 Read More . Find many great new & used options and get the best deals for VW TDI ALH DTP Performance Injector Nozzles P502 .210 MK4 96-03 Jetta Set of 4 at the best online … totally worth it in my opinion. Quick View. Price $499.99. .205s would be nice and happy with lots of boost. VW TDI ALH #3 FUEL INJECTOR JETTA GOLF BEETLE 028 130 202 H Used. I'm familiar with DFIS, but what is IIRC? 5 speed tdi alh, Selling because I have another car to use, Timing belt was done at 300k. In most “Direct Injected Motors” or in the case of the VW TDI there is a well documented life cycle. It needs a new pump, I'm 19 and new-ish to TDI's/working on cars, but I like to think I know a little. 10mm injection pump $100 EXCHANGED. Be forwarned, the power upgrade quest begins with this tune; be prepared to want more by installing a larger turbo, injectors… honestly i'd ditch the shop, unless you really like them. I welcome email with comments or questions about the content of this howto! Here is a good link: It is possible your quantity adjuster is too far rich, that would explain the high rev and smoke. The only code I repeatedly get is 00849 indicating a bad connection on the s terminal ignition wire circuit. C $161.34; or Best Offer +C $36.17 shipping; From United States; 5 Hi Flow Fuel Injector Nozzles for 94-01 A6 850 S70 S80 V70 TDI 2.5L Diesel 10v. Injectors $200 FOR A SET tested. Also, there is a third seal to replace. Triplet Diesel Injection – Waco builds Volkswagen TDI injection pumps and the chart depicts the models that we can build. Complete Bosch injector for all rotary pump TDI models, including all A3 Jetta TDI 97-99, all B4 Passat TDI 96-97 and 1999-2003 MkIV Jetta, Golf and New Beetle TDI with engine code ALH (incl. Nov 25, 2015 #3 . Price $199.99. Description. Upgraded Fuel Injector Nozzles for 94-04 1.9L TDI ALH AHU .30 Golf Jetta Beetle. There are available nozzle sizes as follows: 1. Eric Active Member. You did the two with the QA, but there is also a head seal on the drivers side of the pump. The instructions should be similar for earlier TDI engines (AHU and ... Injector three is larger than the rest and has a wire coming off the top of it. VW TDI injector line set. As a test make marks on where the pump top is, and as you face engine the top of the pump needs to be nudged toward the passenger side. Joined Jan 29, 2014 Messages 2,929 Reaction score 4,180 Location Lansdale, PA, USA VCDS Serial number HC800000 New 1.9 M-TDI Pump for ALH TDI Engines. How do you know the pump is bad? ago, so I'm sure they've figured things out. Two-stage (i.e., pilot and main event) mechanical injectors and the proven VP37 Bosch rotary electronic injection pump are employed, along with no lift pump being relied upon (one less failure point). Background story: Customer was driving vehicle and hit the oil pan and broke it and oil came out. Firad P502 Injector Nozzles ALH Out of stock. Go into Engine measuring block 003; Start Logging data; In a high gear (4th/5th), give full throttle from 2500 rpm up to 3500rpm. Quick View. Hi All, I've been working for weeks to troubleshoot why my 2002 VW Jetta TDI cranks but won't fire. These injectors have been professionally rebuilt and calibrated with new nozzles by Bosch service centers on Bosch equipment. T. ToxicDoc Veteran Member. Long story short, I tried to replace the injector seals and now it doesn't run well/at all. Volkswagen Jetta IV TDI Injectors - Tools Pro-Line JetClean Gasoline System Cleaner Concentrate - 500 ml Designed to clean the vehicles fuel injection system flawlessly when used with the JetClean Plus This document explains injector removal, nozzle swap, and injector reinstallation on a VW TDI. Subtractions will be done at a wholesale rate and not a retail rate. From United States You can now buy Bosch Genuine OE Diesel Injectors from the world’s leading supplier of diesel fuel injection systems. This is a mechanical pump that can run the 1.9 TDI engines. Top Rated Seller Top Rated Seller. or Best Offer. VW AUDI CYL 1,2,4 FUEL INJECTOR FOR TDI 1.9L ALH DIESEL ENGINE - GERMANY - EUC! Firad ASLA 706 Injector Nozzles ALH. Procedure Turn on the vehicle and open VCDS Click on 01-Engine Click on 04-Basic Settings In the group field, enter "00" and "GO" button A new window with a graph will appear Select the Mk4 ALH Engine in… This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. In the rebuilding process, the injectors are disassembled, cleaned, new nozzles are installed. OK, so you took the top apart and it misbehaves...from what I understand about how that effects IQ, and how silly-sensitive to the position of those parts, what says VCDS on the IQ numbers? Go … If you are working on your 1.9 TDI (ALH) equipped vehicle and notice leaks coming from your injector lines; replace them all … Free shipping. OEM VW parts come from VW and are clearly marked with the VW logo and part number and/or boxed in VW boxes or bags. Performance TDI Parts and Service ... ALH Injector Nozzle Mounting Service. Fixed Price $ 50.00 +$0.00 shipping. SL SET OF 4 FUEL INJECTOR NOZZLES FOR VW TDI ALH P502 210 MK4 MK3 96-03 JETTA (Fits: 2003 Jetta TDI) Brand New. Quick View. Save this search. It's a little more involved, but not too bad. Add your vehicle’s year, make, model & search for compatible diesel parts. IIRC, DFIS charges $34 or $37 to mount and balance nozzles. or Best Offer. They do good work, never a single issue, and I've sent them a LOT of ALH stuff. That's how good the Giant Propel SL is, I guess - even the Trek guy likes it. 1999.5-2003 VW Golf TDI 1999.5-2003 VW Jetta TDI 1998-2003 VW New Beetle TDI *This kit is meant to be sold as a complete kit for a stock car to upgrade. Note: The following advanced operations are intended for a stock 90-hp A4 TDI (ALH engine). This pump is specially designed to bolt on to the ALH TDI Engine. Find many great new & used options and get the best deals for VW TDI ALH AHU JETTA GOLF BEETLE MK4 1.9 TDI Diesel Set of 4 injectors 96-03 Aut at the best online prices at … DTP Germany 502 Injector Nozzles ALH. Made with new .157mm, .187mm, .205mm or .216mm Injector Nozzles. Just speaking from my experience of dealing with a couple of different IP's your Injection IQ is too high that is why it smokes a lot and wants to run away. Injector Nozzle Bosch 0432193704 (Fits: 2003 Jetta TDI) Brand New. The pump injection system meets these requirements. Oil pan etc. US Seller. We are the exclusive factory authorized importer / distributor for Genuine Bosio nozzles for North America. Made with new .157mm, .187mm, .205mm or .216mm Injector Nozzles. OEM, fits A3, B4, and A4 ALH models. Expect some variations if you have an A3/B4 car (A3 Jetta, Passat). It cost me $100 to have all 4 calibrated at a local diesel shop. What exactly makes you think it's bad? In the rebuilding process, the injectors are disassembled, cleaned, new nozzles are installed. C $31.78. You must log in or register to reply here. Everything sounds tougher, meaner, and the car runs smoother. While Volkswagen’s ALH-code 1.9L TDI boasts variable geometry turbocharging and some electronic control over the injection system, the 4BT is about as low-tech as it gets. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. DTP Germany 520 Injector Nozzles ALH. ALH Tdi – Dead cylinder #4, fair compression, replaced fuel pump + injectors. ... 2016) into my Beetle, the issue still persisted after manually timing the injection pump using VCDS. Golf TDI MkIV (A4 chassis) w/ ALH Engine (1999-2003) Jetta TDI MkIII (A3 chassis) w/ AHU Engine (1997-1999) 0,216 / … make: Vw. going with the stock turbo, go with the .187's and a light tune auto trans should be ok but not ideal. For a better experience, please enable JavaScript in your browser before proceeding. Shipped with USPS Priority Mail. Turbo $250 (no core!) The Sprint BSLA 150P 520 nozzles give our NA 90 hp diesels a real performance gain.... the difference is not subtle! You must log in or register to reply here. Volkswagen Jetta IV TDI Fuel Injector Parts | OE | Tools | Hardware | Installation Kit | O-Ring; Engine ... Volkswagen Jetta IV TDI Injectors - OE. Air system part I: MAF. Vw Tdi Alh Diesel Injectors Manual Trans 028 130 202. fits model: Beetle. Fuel Injector - Priced Each. BMW M57 Injector Codes on 335d and X5 35d; 4687: Throttle Valve Actuator code troubleshooting - BMW M57 Diesel; 4990: Exhaust backpressure sensor before turbocharger, plausibility; Low Rail Pressure! The instructions should be similar for earlier TDI engines (AHU and 1Z). Call email text. The customer continued driving it for a while after it was hit (he probably didn't realize the pan was broken until the oil warning came on). https://www.myturbodiesel.com/d2/1000q/multi/IQ-adjust-hammer-mod-TDI.htm. also how many miles do you have on the car? For cylinder #3 only For vehicles with ALH engine code and automatic transmission only. Quick View. Do new all injectors need to be recalibrated if new tips are installed? Quick View. Top Rated Seller Top Rated Seller. Nozzle mounting, pop testing and calibration Includes new injector seals & fuel return line. Read More . I would send it to a qualified shop to have it rebuild you have an auto right? Larger, .205mm holes in the injector tip inject more fuel on demand which means more POWER, with no economy penalty during normal driving. How to check fuel injector values with VCDS (VAG COM) dyagnose for VW, Skoda, Audi, Seat in 4 steps. First, let's get this out of the way: Fuel injectors are a wear item on all diesels, including the VE, or rotary pump TDIs sold in North America from 1996 through 2003. Air system part I: MAF. The injection pump does not release fuel. I'm considering upgrading my injectors on a stock MK4 ALH. 1; 2; First Prev 2 of 2 Go to page. Koauto 4/set Fuel Injector Nozzle For VW ALH TDI Beetle Golf Jetta 150 P502 Mk3 Mk4 94-04 3.6 out of 5 stars 4. I retarded the timing to a point where it started to graph and set to spec for the post–1999 ALH engine. All TDI pumps built at Triplet Diesel Injection are Bosch authorized and remanufactured by Bosch Certified Technicians on a Bosch 815 Test Bench using 100% Bosch parts. 1. Shipped with USPS Priority Mail. DFIS can get the pump PROPERLY rebuilt, and they can rebuild/upgrade your injectors, too. Turnaround is 1-2 day's. He replaced them and got the QA dialed. DTP Germany 520 Power Plus Injector Nozzle Set for 1.9 ALH TDI. You will reuse the ALH pumps original sprocket. From China. Nothing crazy, trying to keep fuel mileage as good as possible. I'd run, not walk, as fast as I can in the other direction. This document explains injector removal, nozzle swap, and injector reinstallation on a VW TDI. Quick View. If it turns out to be the pump, contact DFIS in Portland. Its Holset turbo is a fixed geometry unit and the Bosch VE distributor style, axial-piston injection pump found on most versions of the engine is completely mechanical. At this point I suspected the N108 commencement of injection (COI) solenoid was stuck advanced. Purchase nozzles and this service from us 2. All the re-seal stuff I'd call complete go through adjusting the IQ after tearing the top off. Especially since I don't have vcds. I suggest you take a scribe and make locator lines to return the IP too if it goes bad. '98 New Beetle TDI). Head $200. I know there are lots of failures reported on this site, but my bro-in-law in San Diego got 465K miles out of his (2000 Jetta) before he got rid of the car (and the transmission was still working fine). Injector Line Set: TDI 98-04 - Set of 4. It’s graced with a set of balanced Stage 1 injectors from Kerma TDI fitted with Bosio DLC 520 nozzles, Kerma TDI’s custom ECU calibration to match the injectors and South Bend Clutch’s Stage 2 Daily clutch. The pump injection system comprises the only significant difference between the two engines. The car does have a G60/VR6 clutch so it should have no issues there. I've checked the ignition switch and done everything else I've found possibly related and everything checks out. The ALH TDI-PD engine suffers from leaking injector seals which causes diesel to dilute the engine oil. If not, disregard me. Looking for a little more power and torque. This is a mechanical pump that can run the 1.9 TDI engines. https://www.hansautoparts.com/Rebuilt220BarTDIInjectors-187.aspx, VE TDI Injector Nozzle Set, Wuzetem .205 – Cascade German Parts. Then the vehicle was taken to a repair shop and a new oil pan was installed with new oil and the engine would crank but not start. It should help stave off failure of the 01M. Brand: ES#: 271078. VW # 028 130 202 p fits 1998 -2003 models comes as shown free shipping to the lower 48 states international sales are final, no returns or exchanges posted with mobile. Also, to your initial question: As something of preventative maintenance, I'd do a fluid change on the 01M transmission. I thought about doing it myself, but for the $100-$150 it cost to do it I figure why, not it's not worth chancing it. ALH Injectors. Upgraded Fuel Injector Nozzles for 94-04 1.9L TDI ALH AHU .30 Golf Jetta Beetle DTP Germany 520 Power Plus Injector Nozzle Set for 1.9 ALH TDI 4pcs Fuel Injector Nozzles for VW, Keenso VW Fuel Injector Nozzle Tool for Golf TDI T4 New Beetle 111KW 0.21 DSLA150P764, 0433175176 C $299.69. Sometimes you can get away with not having them balanced, but I always lean on the side of caution and just have then built by a diesel shop. Standard Shift. This injector will not work for cylinders 1, 2 or 4. This pump is specially designed to bolt on to the ALH TDI Engine. I have one of their rebuilt 10mm pumps and nozzles as well. TDI, an abbreviation for "Turbocharged Direct Injection", is a marketing term used by Volkswagen Group for its turbocharged diesel engines that have direct fuel injection. Price $199.99. Expect some variations if you have an A3/B4 car (A3 Jetta, Passat). ===== Injector Calibration Service: We recommend our Injector Calibration Service. What is a good size of injector nozzles to use on a 99MK4 ALH with a Malone 1.5 tune? When new the new specification for an injector is to sequence at 220 bar. On the ALH engine the injection pump timing is measured using a scan-tool, like a VCDS tool. Koauto 4/set Fuel Injector Nozzle For VW ALH TDI Beetle Golf Jetta 150 P502 Mk3 Mk4 94-04 3.6 out of 5 stars 4 $39.69 $ 39 . The existence of more powerful fuel injectors drives the need for supporting components, such as turbos, camshafts, and clutch upgrades, and of course ECU tuning to tie it all together. JavaScript is disabled. Of course, that was like 12yrs. 160 HP Kit for ALH TDI - Malone Tuning & Garrett Package (AAR1795) Rating * Name Review Subject * Comments * 1 Review Hide Reviews Show Reviews 5 Totally different car! C $134.39; or Best Offer; Free Shipping; 69 TDI ALH Performance Injector Nozzles P764 .216 set of 4 3.9 out of 5 stars 3 Thankfully there's a TDI club trusted mechanic close-ish that can do the pump and recommended I do the injectors since the system is being re-bled. This is the #3 injector with the needle-lift sensor. VW TDI ALH AHU Performance Injector Nozzles 205 spec MK4 MK3 in Fuel Injectors. Only 9 left in stock - order soon. 353 results for 2003 jetta tdi injectors. I selected the output tests and actuated the N108 COI control solenoid which made the engine tone change, which told me it was functioning. In this video I show how to remove and install two seals on the injection pump for my Volkswagen Golf mk4 TDI with the ALH engine. Thread starter wildn; Start date Oct 8, 2020; Prev. The car used was a 2001 Golf (ALH engine). 1.9-Liter TDI Engine with Pump Injection System The new 100 bhp (74 kW) 1.9-liter TDI engine with pump injection system was developed from the existing 109 bhp (81 kW) 1.9-liter TDI engine with a distributor injection pump and no intermediate shaft. ALH Rebuilt Injector Set of 4 with new Nozzles. Isn't Hans that guy that sells incredibly poor quality parts that destroys engines? Anything you do to your own car is AT YOUR OWN RISK! You will reuse the ALH pumps original sprocket. Injectors and Injector Life We specialize in Rebuilding and Overhauling VW, Mercedes, and other Bosch injection components. BUYING CORE INJECTION PUMPS FROM THE ALH Parting out 490 vws. Details about Skoda Octavia 1.9 ENGINE ALH Diesel 2002 184K + INJECTOR See original listing. Price $99.99. I likely would set the DLC 520s to a higher flow stage vs. setting the DLC 1019s which I would set to stage 1. "Rebuilt" from Prothe / HansAutoParts....for $300. JavaScript is disabled. For those in the know (and for newbies, just the same), a manual transmission is the only way to roll with a ’99.5-’03 ALH Jetta. Note: The following advanced operations are intended for a stock 90-hp A4 TDI (ALH engine). Although projected wear rates vary, by the time your TDI approaches a quarter million miles, odds are the nozzles are worn and the… Also, I like the "his other ride" I work for trek. Price $199.99. The nozzles that started the "Phat Hole" injector craze! Please remember, if the pump cover looks like it moved, then it was too much. Our high mark so far with our own ’03 Jetta TDI has been 51.6 mpg. If the RPM is lower than you are going in the right direction. Add to Cart Add to Cart Add to Cart Quick View. Do you have the triangle socket for your IP? Tdi alh parts.all parts cleaned and ready to sell. IIRC stands for if I remember correctly. VW TDI ALH #3 FUEL INJECTOR JETTA GOLF BEETLE 028 130 202 H. Condition is Used. 4pcs Fuel Injector Nozzles for VW, Keenso VW Fuel Injector Nozzle Tool for Golf TDI T4 New Beetle 111KW 0.21 DSLA150P764, 0433175176. TDI Fuel Hose 3.5 feet. Price $19.99. Staff member. Crankshaft $30, block $50. To lower the IQ you gently tap the housing toward the driver's side as you look at it, if you tap away from the timing belt, it lowers the IQ, and if you tap it towards the timing belt it will raise the IQ.